Custom Shaped Puzzles Manufacturer In China
Jabay games is a division of Ningbo Yinzhou Jabay Crafts Co.,Ltd,A ICTI audited manufacturer on custom jigsaw puzzles and board games in Ningbo City,China.
For the puzzles series,it usually contains jigsaw puzzles,jumbo puzzles, giant puzzles,shaped puzzles,lenticular puzzles,scratch and sniff puzzles,coloring puzzles with crayons or makers.Each puzzles brings adult or kids great imagination.They are very good entertainment while staying at home or going for travel.
Jabay Featured Shaped Puzzles
- Jigsaw puzzles
- Shaped puzzles
- Floor puzzles
- Coloring puzzles
- Lenticular puzzles
- Scratch sniff puzzles
- Glow in dark puzzles
- Glitter Puzzles
The Basic Knowledge On Shaped Puzzles
Shaped Puzzles Pieces
- Shaped puzzles are typically produced from CCNB and sturdy grayboard. The Puzzle pieces can vary from different consumer group.
Simple Puzzles: These typically have fewer pieces, ranging from about 16 to 100 pieces. They are designed for young children or beginners, with large, easy-to-handle pieces.
Intermediate Puzzles: These puzzles range from 100 to 500 pieces and offer a moderate level of challenge. They are suitable for older children, families, and casual puzzlers.
Advanced Puzzles: Featuring 500 to 1000 pieces, these puzzles provide a more challenging experience and are aimed at experienced puzzlers looking for a test of patience and skill.
Expert Puzzles: With over 1000 pieces, these puzzles are for serious enthusiasts. They can have as many as 5000, 10000, or even more pieces and often require a significant amount of time and dedication to complete.
Shaped Puzzles Theme
- Shaped puzzles theme can be designed for various theme for different group.
Nature: These puzzles feature landscapes, animals, plants, and natural phenomena. They are popular for their calming effects and beautiful imagery.
Art and Culture: Reproductions of famous artworks, cultural landmarks, and historical scenes. They appeal to enthusiasts interested in art, history, and travel.
Fantasy and Science Fiction: Featuring imaginative scenes, mythical creatures, and futuristic settings. These are great for those who love to escape into a world of fantasy.
Everyday Life: Puzzles depicting scenes from daily life, such as cityscapes, interiors, and everyday activities. These offer a relatable and comforting challenge.
Educational: Designed with a learning element in mind, these puzzles can teach about geography, the solar system, human anatomy, and more.
Shaped Puzzles Regular shapes
Shaped puzzles offer a multi-dimensional visual experience compared to traditional jigsaw puzzles.
- Round Puzzles: These puzzles break from the traditional shape, offering a circular form on outer layer that can add an extra layer of difficulty and aesthetic appeal,such as moon theme.
Freeform Shaped Puzzles: These puzzles may not have a straight edge and can vary greatly in form, adding a unique challenge and decorative element.It belongs to the most competitive one in shaped puzzle design.People can decorate it as wall art or gifts for friends.
- 3D Puzzles: Moving beyond the flat puzzle, 3D puzzles build upwards and outwards, creating three-dimensional structures like buildings, globes, or vehicles. They combine the challenge of puzzle-solving with model-building.3D puzzle become one of the favorite among the children.
Shaped Puzzles Craft Process
Glitter Puzzles: Enhanced with sparkling glitter on select pieces, they offer a visually dazzling experience but may increase the puzzle’s difficulty.
Glow-in-the-Dark Puzzles: These feature special elements that glow when the lights are off, often themed around night scenes or fantasy.
Foil Stamping Puzzles: Metallic foil is used to accent parts of the image, adding a reflective and luxurious quality to the puzzle.
Sound Puzzles: Designed primarily for children, these puzzles make sounds when pieces are correctly placed, providing auditory feedback.
Textured Puzzles: These contain different textures on the pieces, which can mimic the feel of the image’s subjects, like fabric or leaves.
Lenticular Puzzles: With a lenticular design, these puzzles change appearance when viewed from different angles, creating a dynamic visual effect.
Magnetic Puzzles: These puzzles have magnetic pieces that stick to a metal board, making them convenient for travel and less prone to disruption.
Each style provides a unique puzzling experience, from the tactile to the visual, enhancing the enjoyment of assembling shaped puzzles.
Shaped puzzles Material and Sustainability
The most common material used for paper shaped puzzles is cardboard.The other option is imported blue gray board. Which has sturdy,dense and strong material.
The printed paper is usually 250g CCNB,300g CCNB or offset paper.
For any material printing,we use environmentally friendly soy ink.Made from soybeans, soy ink is a renewable resource that provides several environmental benefits. It is lower in volatile organic compounds (VOCs), which reduces air pollution during the printing process.
A Self-Introduction, Why Choose Jabay?
Custom Design & Quick Sampling
- Quick Response from Sales Team
- 2 Professional Designer
- 5 Rich-experienced Sampling Staff
- Fast Turnaround on Sampling time
Get personalized design services and rapid sampling, ensuring your puzzle sample finish fast and in good quality.
Fine Quality Assurance
- No Pieces Missing or broken
- Precision Cutting
- Pieces Fit Well
- Smoothly Finished Edge on Puzzle
Our advanced cutting technology ensures precision-made puzzles with no missing pieces, delivering a seamless and enjoyable experience.
Fast Turnround Production
- 15+ Mechanical Equipments
- 100+ Experience workers
Benefiting from advanced machinery and equipment, It enable us to efficiently produce puzzle orders, offer a quick turnaround and fast delivery for your order.
FSC Certificated Material
- FSC Recycled
- FSC Mix
- FSC Credit
The FSC certification ensures our products, such as paper for paper puzzles, come from responsibly managed forests that provide environmental, social, and economic benefits.
Brand Factory Audit
- Walmart
- ICTI
- Sedex
- Disney
- ISO 9001
Third-party factory audits help our factory gain greater trust from brand importers and wholesalers, increasing our chances of receiving orders.
Self-Inspection Report
- Quick Response on Bulk Quality
- 5 experienced QC
- AQL 2.0 inspection system
- Professional QC training
Offer prompt training on QC staff and learn from SGS or BV. Arrange Random inspection and make record for the bulk production process.
Jabay Puzzle Manufacturing Process
1.Printing Process
2.Punching Porcess
3.Mounting Grayboard
4.Punching Jigsaw Puzzles
5. Assemble in Package dept.
Our E-catalogue Here
Wanna more new design in custom puzzles?
New Puzzle Products
Below is Our Jabay Puzzles Products for 2023 Year New Catalogue,For more details.Please feel free to contact us!
The Component Analysis For Shaped Puzzles
Please note that the final cost depends on the customized service you require, the specifications of the raw materials used, the relevant national laws, and the distance of transportation. Take the example of one shaped puzzles product:
Custom Jigsaw Puzzle Pieces and Production
Jigsaw Puzzles Manufacturing Sizes& Shapes
The main puzzle quantity :
24 to 100 pieces
100 to 500 pieces
500 to 1000 pieces
1000 to 2000 pieces
Puzzles Shapes:
Square,Rectangle,Circle,Shaped. Any Shaped is available.
Customized Jigsaw Puzzles Production
We have regular puzzle template and puzzle size,you can use our existing cut mold for producing your artwork.
Meanwhile we offer customized service which customer send their artwork and advise product specification.
Our designer team creates the new template based on customer’s puzzle size and puzzles pieces,making cut mold for the shaped or regular puzzles.By the advanced puzzles punching technology,we can finish the puzzle as you expect.
During the manufacturing puzzles process, paper dust will be created.According to use the best brand back paper,paper dust can be minimum that we can make.
Package Box Options
Corrugate Box
Strong Corrugate Box for Pizza style or Tuck Style box,Which is the common package for Puzzle or Games.
Tin box
Puzzles or Games are stored in the tin box,it can be regular or shaped Tin box as customer’s requirement.
Handmade Box
A high quality Wrapped box with tin inside.we also can produce drawer box with ribbon pull,which contains puzzles or card games.
Wrapped Box
Very common box for any puzzle or games or activity kits. It has cheaper price than tin box,and you can print any artwork on the surface.
The Process Flow & Schedule
Please note that the final delivery time depends on the customized service you require, the specifications of the raw materials used, the relevant national laws, and the distance of transportation. Here we take an example of regular new shaped puzzles development and manufacturing process:
Step 1: Make quotation (1-2 days)
After confirming material and specification,Pricing will be sent to customer for review by email.
Step 2: Sampling (5-10 days)
Once artwork is created,output the plate,arrange sampling and cut mold for customer to evaulate quality.
Step 3: Customer Approve Samples (within 3 days)
We usually send samples via DHL,Fedex or UPS and wait for Customer approval within 3 days.
Step 4: Bulk Manufacturing after sample approval(30-40 days)
The exact production time depends on exact design for each product,it vary from 30 to 40days.
Step 5: Third-Party Inspection (1 day)
Before Third-party Inspection, we arrange self-inspcetion and create the file including data and photos for customer’s review on bulk.
Step 6: Sea Shipping by Forwarder (5-7 days)
Contact forwarder for booking container for the goods,prepare customs declaration and arrange shipment.
The FAQs About Shaped Puzzles Manufacturer
Below are some frequently asked questions regarding shaped puzzles wholesale and service, if you can’t find what you’re looking for, please just contact with us.
Could You Manufacture Puzzles for all Age Group?
Absolutely! Our product range includes puzzles for young children with larger and fewer pieces, as well as more complex puzzles for adults that feature a higher piece count and intricate designs.
What Customization Options Do You Offer For Jigsaw Puzzles?
We offer a wide range of customization options including puzzle size, piece count, shape, design themes, and packaging. Whether you need a unique shape or a specific thematic design, our team can supply puzzles idea to your exact specifications.
What Is Your Production Capacity?
Our machines can produce 10K per week, ensuring timely delivery for all your wholesale needs. Place your bulk order now.
What Materials Do You Use For Puzzle Manufacturing?
We prioritize eco-friendliness and durability in our materials. Our puzzles are made from high-quality, sustainable materials like recycled cardboard and non-toxic, environmentally friendly inks.
What Is Bulk Lead Time For A Custom Puzzle Order?
The lead time varies based on the complexity and quantity of the order. Typically, it needs 40 days for new project and 35 days for repeat order.
How Do You Ensure Product Quality Of Your Puzzles?
Quality and safety are paramount in our manufacturing process. We adhere to strict quality control standards and conduct thorough testing to ensure our puzzles meet international safety regulations, including material safety and durability.
What is your policy when defect problem after receiving the bulk?
1.We stand behind the quality of our products and offer a warranty period 2 years .
2.Return and refund the relative goods payment,we will reproduce them based on customer's requirement.
Do you offer support for developing puzzle designs?
Absolutely! If you have an idea but need assistance in design development, our design team is here to help. We can collaborate to create unique puzzle designs that resonate with your target market.
Real Reviews from Real Customers
Need more convincing? How about you take a look at what our customers think:
Jabay Team offer very professional suggestion while working with new projects.I really appreciate for that.
Jim-OTC sourcing director
Prompt response to work is part of their great work,we are glad to work withJabay team on new product development.
Lily-F.Angel Enterprise
In-time delivery is what we see. Shipping staff provide prompt info and excellent paperwork on shipment
Phoebe Law-Innocreative Inc
The Test report About our products
To conform the test standard is very important for the shipment,
We send test sample to SGS,Intertek,Eurofins and other labs. They are well known product test techonoly company in China.
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